This article will explain what G-codes are and how they are produced with an example.
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Understanding G-codes
G-code is what SmartBench reads in order to bring a CAD/CAM model to life.
It is a set of instructions that tells CNC machines where to move, how fast to move and what path to follow. Each separate line or block contains a machining instruction.
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G-code is shorthand for “geometric” code, and you might notice that many of the words or individual codes of this machine language also begin with the letter G.
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Functions of G-codes
The table below shows some frequently used G-codes along with their functions:
G-code
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Function
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G00
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Rapid move (typically x mm/min)
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G01
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Linear move at given feed rate
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G20
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Length unit in inches
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G21
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Length unit in millimeters
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G90
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Distance mode to absolute coordinate
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G91
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Distance mode incremental, relative to current position
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Structure of G-code
G-code programming is structured in a systematic way for efficient manufacturing. A typical structure of a G-code program has the following:
A: Preparatory functions
This is where the machine sets up the starting tool, unit of measurement, plane, etc of a workpiece.
B: Dimension words
This is where the machine understands your stock dimension and a profile that needs to be cut, along with information such as spindle speed and feed rate.
C: Miscellaneous or machine function
This is where the machine functions are executed. For example: extraction on or off, spindle on or off.
In a human language the above G-code would direct a CNC machine as follows:
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Load the starting tool (T1).
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Plane for machining is XY (G17).
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Set program length unit in millimeters (G21).
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Set distance mode to absolute coordinate (G90).
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Turn the spindle on (M3) at 1000 rpm (S1000.0).
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Start the workflow at a given feed (G1) in the Z-axis (Z-0.300) at feed rate 100mm/min (F100.0).
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Rapidly raise the spindle (G0) in the Z-axis (Z7.500) .
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Stop the spindle (M5).
How is G-code produced?
The process for turning a design into G-code usually looks like this:
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First, the 3D model is generated in CAD software.
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The 3D CAD model is then imported into the CAM software, and the machining operations (toolpaths) are defined, e.g, roughing, finishing, drilling etc.
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The post-processor (which will normally be part of your CAM software) converts the machine operations to G-code (click here to learn more about post-processing).
Sample G-code example
This section will show you how G-code is generated from a simple 3D model.
CAD model generation
The model is a 100x100x50 mm wooden block, which was modelled on Solidworks (CAD software).
CAM generation
The model is imported into CAM software (Vectric in this example), and the toolpaths are generated.
The colour coding is as follows:
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The blue line shows the cut profile (100x100x50 mm), and is used to represent the coordinates in the X and Y axis.
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The green line shows where the tool retracts and engages with the workpiece (Z-axis).
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The red line indicates the safety height above the workpiece.
D: Stock
E: Profile to be cut
Click here to learn more about Vectric.
G-code generation (post-processing)
The CAM toolpaths are converted into G-code, via a post-processor.
Click here to learn more about post-processing.
G-code example
This is the G-code for this cut:
Preparatory functions
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T1
G17
G21
G90
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Setting the dimensions
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G0Z18.500
G0X0.000Y0.000
S1000M3
G0X0.000Y-25.000Z7.500
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Cutting the profile (square)
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G1Z1.100F100.0
G1X28.800F800.0
G1Z2.450
G3X25.000Y-21.200I-3.800J0.000
G1Z1.100
G1Y28.800
G1Z2.450
G3X21.200Y25.000I0.000J-3.800
G1Z1.100
G1X-28.800
G1Z2.450
G3X-25.000Y21.200I3.800J0.000
G1Z1.100
G1Y-28.800
G1Z2.450
G3X-21.200Y-25.000I0.000J3.800
G1Z1.100
G1X0.000
G1Z-0.300
G1X28.800
G1Z2.450
G3X25.000Y-21.200I-3.800J0.000
G1Z-0.300
G1Y28.800
G1Z2.450
G3X21.200Y25.000I0.000J-3.800
G1Z-0.300
G1X-28.800
G1Z2.450
G3X-25.000Y21.200I3.800J0.000
G1Z-0.300
G1Y-28.800
G1Z2.450
G3X-21.200Y-25.000I0.000J3.800
G1Z-0.300
G1X0.000
G0Z7.500
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End of the job
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M5
G0Z18.500
G0X0.000Y0.000
M2
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SmartBench
The G-code is then simply transferred to SmartBench, ready for manufacture.
Click here to learn more about how to transfer your G-code file to SmartBench.
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